Ecology · 4 min read

Why “recyclable” is the weakest claim on a packaging spec

Recyclable describes a theoretical possibility. Reused, recovered and diverted describe things that actually happened. The difference matters more every year.

EcologyJanuary 30, 2024Priya, operations
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Walk a packaging trade show and count the word "recyclable". It is on everything: film, board, moulded pulp, strapping, pallets. It is also the least informative environmental claim available, because it describes a property of the material rather than an outcome in the world.

What recyclable actually means

It means that somewhere, under some conditions, a facility exists that could process this material. It says nothing about whether such a facility is within economic reach of where the material ends up, whether anyone is paying to transport it there, or whether the material arrives clean enough to be accepted. A theoretically recyclable item in a landfill is, physically, just landfill.

The ladder of claims, weakest to strongest

  • Recyclable — a material property. No evidence of anything happening.
  • Recycled content — a measurable input. Better, because somebody had to buy it.
  • Recycled in practice — a claim about the system, usually supported by regional collection statistics rather than your specific material.
  • Recovered — your material came back. Somebody collected it and weighed it.
  • Reused — your material did its job again without being reprocessed. This is the strongest and the rarest.

Why wood pallets sit near the top of that ladder

Not because wood is magic, but because the economics happen to work. A used pallet has enough residual value that somebody will pay to collect it, which is the step where most recycling claims fail. Film, moulded pulp and mixed plastics are often genuinely recyclable and frequently not recycled, because nobody can make money moving them. A trailer load of 48×40 platforms, by contrast, has a buyer before it leaves your dock.

That is the whole mechanism. Reuse happens where residual value exceeds collection cost. It is an economic test, not a moral one, and it is why we spend so much effort on freight density: push collection cost up far enough and even wood stops being worth recovering.

What to ask a supplier instead

  • What percentage of what you collect goes back into service as the same product? Not diverted — back into service.
  • How do you measure that? A scale ticket or an industry average?
  • What happens to the share that cannot be reused, and is it weighed separately?
  • How far does material travel to be recovered? Beyond a few hundred miles the arithmetic turns.

The uncomfortable corollary

If a supplier cannot answer those four questions with numbers from their own operation, "recyclable" is doing a lot of work in their marketing. That is not necessarily dishonesty — plenty of good companies simply do not measure — but it does mean the claim on the spec sheet is a hope rather than a report.

We publish ours: 94.2% of recovered platforms returned to service last year, 5.8% ground to fiber, zero to landfill since December 2016, all from certified weighbridge tickets rather than modelling. Argue with the method if you like. At least there is one.

How the same material scores differently in different places

Take one wooden pallet and put it in three operations. In a closed-loop brewery running two plants forty miles apart, it is reused twenty or thirty times, repaired twice, and finally ground: genuine reuse, near-perfect recovery, defensible numbers. In a construction supply chain it ships one-way to a site, gets used as a work platform, and goes into a skip: theoretically recyclable, actually landfilled. In a distributor with a recovery agreement it sits in the middle.

Identical material, identical recyclability, three completely different outcomes. Which is the whole argument for talking about systems rather than materials. A spec sheet that says "recyclable" is describing the pallet; what you need described is the loop it will travel in.

The question that reorganises the conversation

Not "is this recyclable" but "what happens to this at the end, specifically, and who pays for that to happen?" The second question has an owner, a cost and a verifiable answer. The first has none of those, which is precisely why it is the one that appears in marketing.

Four claims we see that should be challenged

  • "100% recyclable." True of almost all solid wood and therefore not a differentiator. Ask what percentage is actually recovered.
  • "Made from recycled material." Specify what percentage, and whether it is pre-consumer offcuts, which are just normal manufacturing waste, or genuine post-consumer recovery.
  • "Sustainable timber." Meaningless without a chain-of-custody scheme named. Note that reclaimed wood cannot have chain of custody, which is a genuine and often-misunderstood limitation of recycled stock.
  • "Carbon neutral pallet." Ask what is included, what is offset, and who verified it. The number is usually assembled from assumptions you are not shown.

And one thing we will not claim

That buying recycled pallets makes a supply chain sustainable. It is one decision among hundreds, it is a small one, and a company shipping air in half-empty trailers can buy every reclaimed pallet in Virginia and still be running a wasteful operation. We sell platforms, not absolution.

Priya, operations · Pallets Recycle, 1113 Ingram Ave, Richmond VA · published January 30, 2024 · 826 words. Corrections welcome — tell us if we have this wrong.

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