Sizes & specs · the size library

Fifteen footprints,
and the reasons
behind them.

Pallet dimensions are not arbitrary. They come from rail car widths, grocery shelf depths, the diameter of a 55-gallon drum and a trailer floor that is 98 inches wide. This is the whole matrix, with the logic attached.

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48 × 4030% of North America
1200 × 800the Euro footprint
98 inusable trailer width
13.3 ft²GMA deck area
The full matrix

Every footprint we handle.

Scroll sideways on a phone — the table is wide because the information is. Inches, millimetres, region, purpose and the note that explains why it exists at all.

Pallet footprint matrix — 15 sizes
FootprintInchesMillimetresRegionShareTypically used forWhy it exists
48 × 40 GMA48" × 40"1219 × 1016North America30%Grocery, CPG, general freightThe default North American footprint. Four-way stringer, 2,100–2,500 lb typical working load.
42 × 4242" × 42"1067 × 1067North America4%Telecom, paint, drumsSquare footprint; favoured where a load gets rotated during handling.
48 × 4848" × 48"1219 × 1219North America3%Drums, chemicalsTakes four 55-gallon drums squarely. Heavy spec, usually block.
40 × 4840" × 48"1016 × 1219North America3%Construction, roofingGMA rotated — stringers run the 40" direction.
48 × 4248" × 42"1219 × 1067North America2%Chemical, beverageSlightly deeper deck than GMA; common in beverage distribution.
40 × 4040" × 40"1016 × 1016North America2%Dairy, beverageShort square, moves well on roller conveyor.
48 × 3648" × 36"1219 × 914North America1.5%Beverage, shinglesNarrow aisle friendly; frequent in DSD beverage routes.
Euro / EPAL 147.2" × 31.5"1200 × 800Europe—Export, automotive, retailBlock pallet, 9 feet, licensed EPAL marking. Fits two-wide in a standard EU trailer.
Euro 2 / Industrial47.2" × 39.4"1200 × 1000Europe / global—Industrial exportThe 'industrial' Euro. Closest metric sibling to GMA.
Euro 3 / Half31.5" × 23.6"800 × 600Europe—Retail displayHalf-pallet used for in-store display units.
Quarter / Display23.6" × 15.7"600 × 400Global—Retail displayShelf-ready display base. Often plastic, but wood versions exist.
Asia Standard43.3" × 43.3"1100 × 1100Asia-Pacific—Export to AsiaThe JIS footprint; square, usually block construction.
Australia Standard45.9" × 45.9"1165 × 1165Australia—Export to AU/NZMatches Australian rail car width.
Drum Pallet48" × 48"1219 × 1219North America—LiquidsReinforced 7-board deck with full perimeter support.
Nestable SkidvariesvariesNorth America—Return logisticsTwo-way skid with no bottom deck; stacks compactly when empty.

Share figures are approximate proportions of North American pallet production, rounded. Regional footprints are quoted on request.

Interactive · compare two footprints

Put two sizes on top of each other.

Pick a footprint for each colour and watch the deck area, the millimetre conversion and the number of floor positions in a 53-foot trailer change. This is the calculation most buyers do on the back of an envelope.

Footprint A — iris
Footprint B — lichen

Both footprints drawn to the same scale. Grid squares are 10% of the larger dimension.

Side by side
Measure48 × 40 GMAEuro 1200 × 800
Footprint (in)48 × 4047.2 × 31.5
Footprint (mm)1219 × 10161199 × 800
Deck area13.33 ft²10.33 ft²
Floor-loaded in a 53′ van30 positions40 positions
B relative to A-22.6% deck area — +10 positions per trailer floor
Reading a size

Length always comes first. Always.

In North American convention the first number is the stringer length — the dimension running parallel to the stringers — and the second is the deck board length. So a 48 × 40 has 48-inch stringers and 40-inch deck boards. Reverse them and you have ordered a 40 × 48, which is a different pallet with different fork entry.

Europe quotes millimetres and leads with the longer dimension too: 1200 × 800. The confusion usually starts when someone converts one to the other and rounds.

  • 48 × 40 ≠ 40 × 48. The stringers run a different way and so does your pallet jack.
  • A worn 48 × 40 often measures 47½ × 39¾. Order by nominal size, inspect by tolerance.
  • Two Euro pallets sit side by side in a 2.4 m European trailer. They do not sit neatly in a 98-inch US van.
  • Trailer floor positions, not deck area, is what actually determines freight cost per unit.
Sizing questions

The ones we get weekly.

How many 48×40 pallets fit in a 53-foot trailer?

Floor-loaded, 26 positions turned pinwheel or 24 straight. Double-stacked, up to 52 if your load height and weight allow. The comparator above does this arithmetic for any footprint.

What is the tolerance on a recycled footprint?

Nominal size with roughly ±½ inch in practice, because wood moves and lead boards get replaced. If your equipment needs tighter than that, say so and we will sort to it.

Can you cut a pallet down to a smaller footprint?

Yes — cutting down an oversized platform is routine, and it is usually cheaper than a new build. It does change the deck board spans, so we will re-spec the board count rather than just sawing.

Do you stock metric footprints?

Euro 1200 × 800 and 1200 × 1000 regularly; 1100 × 1100 and 1165 × 1165 to order. All can be heat treated for export.

Which footprint is cheapest per square foot of deck?

Usually 48 × 40, simply because the recovered pool is enormous. Scarcity, not size, drives price in recycled stock — an unusual small footprint can cost more than a common large one.

Deep reference

Everything else that decides a specification.

Footprint is one axis. Construction, capacity, species and conversions are the rest of it.

Footprint specification — dimensions, construction, capacity, trailer fit
FootprintInchesMillimetresConstructionTop / btm boardsWeight lbDynamic loadRacked loadBoard feetPositions per 53′ van
48 × 40 GMA48 × 401219 × 10163-stringer, notched7 / 533–482,100–2,800 lb1,500–2,500 lb3730
48 × 40 heavy48 × 401219 × 10163-stringer, thicker7 / 746–583,000–4,000 lb2,200–3,000 lb4430
48 × 40 economy48 × 401219 × 10163-stringer5 / 328–341,200–1,800 lbNot recommended2730
48 × 4848 × 481219 × 12194-stringer or block7 / 5 + perimeter52–683,000–4,500 lb2,000–3,000 lb4626
42 × 4242 × 421067 × 10673-stringer, notched7 / 532–442,000–2,600 lb1,400–2,200 lb3430
40 × 4840 × 481016 × 12193-stringer, notched7 / 533–482,100–2,800 lb1,400–2,300 lb3730
48 × 4248 × 421219 × 10673-stringer, notched7 / 535–502,200–2,900 lb1,500–2,500 lb3930
40 × 4040 × 401016 × 10163-stringer, notched6 / 428–401,800–2,400 lb1,200–2,000 lb3130
48 × 3648 × 361219 × 9143-stringer, notched7 / 530–421,900–2,500 lb1,300–2,100 lb3334
Euro / EPAL 147.2 × 31.51200 × 8009-block11 + 3 bearers50–573,300 lb nominal2,200 lb nominal3340
Euro 2 / industrial47.2 × 39.41200 × 10009-block11 + 3 bearers60–703,300 lb nominal2,200 lb nominal4130
Euro 3 / half31.5 × 23.6800 × 600BlockVaries20–261,100 lbNot rated1780
Quarter / display23.6 × 15.7600 × 400Block or mouldedVaries9–14550 lbNot rated9160
Asia standard43.3 × 43.31100 × 11009-blockVaries48–602,200 lb nominal1,800 lb nominal3628
Australia standard45.9 × 45.91165 × 1165BlockVaries55–662,200 lb nominal1,800 lb nominal4026

Capacities are indicative ranges for recycled stock, not certifications — see load capacity for how the three ratings differ. Trailer positions assume the better of the two orientations on a 630″ × 98″ floor. Usable floor of a 53-foot dry van. Reefers and curtainsides run shorter and narrower.

Load case — how support condition changes usable capacity
Support conditionWhat governsShare of static ratingNote
Floor, full contactCrushing1.00The largest published figure and the least useful one.
Fork tines, in motionBending + dynamic shock0.35–0.45The dynamic rating. What matters for nearly every operation.
Racked across stringersStringer bending0.30–0.40Stringers span the beams. The stronger racking orientation.
Racked along stringersDeck board bending0.15–0.25Deck boards span unsupported. Frequently halves usable capacity.
Racked, sustained monthsCreep0.12–0.20Progressive, non-recovering deflection. Floor storage never reveals this.
Double stackedLower platform crushingStatic rating of lower unitDo not apply a dynamic rating to a platform carrying another platform.

Factors are indicative multipliers against the floor-supported static figure, for a standard recycled 48 × 40 GMA stringer platform. Racking orientation alone can halve the usable number.

Lumber species — what the wood itself will and will not do
SpeciesGroupSpecific gravityStiffnessNail holdingWeightCostNote
Southern yellow pineSoftwood0.51 (oven-dry sg)ModerateModerateLight$Plantation-grown, abundant, dimensionally stable once dried. The default for new builds.
Appalachian red oakHardwood0.63HighExcellentHeavy$$$Stiffest common option. Best for racked spans and high-cycle closed loops.
Poplar / tulipwoodHardwood0.42ModerateGoodLight-medium$$Light for a hardwood, clean-looking, favoured on the millwork bench.
Maple (soft)Hardwood0.54HighVery goodMedium-heavy$$Common in mixed Appalachian loads; good all-rounder.
SweetgumHardwood0.52ModerateGoodMedium$Prone to warping if dried badly. Fine in a repaired platform, awkward in millwork.
Mixed AppalachianHardwood0.42–0.63VariableGood–excellentMedium-heavy$$What a recycled hardwood load actually is. Strong, heavy, and genuinely inconsistent.

A recycled load is a mix by definition, because the recovered pool is a mix. We sort to a single species group on request, which costs more and takes longer.

Unit conversions

1 inch25.4 mm
1 board foot12 × 12 × 1 in = 2,360 cm³
1 ft²0.0929 m²
1 lb0.4536 kg
1 ton (US short)2,000 lb = 907 kg
1 yd³0.765 m³ = 27 ft³
48 × 40 in1219 × 1016 mm
1200 × 800 mm47.24 × 31.50 in
56 °C132.8 °F
19% MCMould threshold minus a margin
Next step

Send us the stack, not the guess.

Carton dimensions and how they tier up tells us more than a footprint request ever will. Photo is fine.

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