Sizes & specs · the standard

48 × 40,
and why it won.

Roughly three in ten pallets made in North America are this footprint. Not because it is optimal, but because a grocery trade association recommended it, a trailer floor is 98 inches wide, and two of them sit side by side with two inches to spare.

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Order 48 × 40

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13.33 ft²deck area
33–48 lbplatform weight
2,500 lbtypical dynamic load
26floor positions, 53′ van
Standard construction

Seven on top, five underneath, three stringers.

The canonical GMA platform: seven top deck boards including two wider lead boards, five bottom boards, three notched stringers running the 48-inch dimension. Notching the stringers is what makes it four-way for a fork and partial-four-way for a pallet jack.

  • Stringers: 48" long, nominal 1⅜ × 3½ inches, notched twice per side
  • Top deck: 7 boards — 2 leads at 5½", 5 interior at 3⅞"
  • Bottom deck: 5 boards, usually chamfered on the outer two
  • Overall height: approximately 5½ inches
  • Fasteners: 78 stem-threaded nails, typical pattern
48"40"NOTCHED STRINGERLEAD BOARD · REPLACED 1×
Variants we stock

Six versions of the same footprint.

48 × 40 variants
VariantTop / bottom boardsStringersTypical use
Standard GMA7 / 53 notchedGeneral freight, grocery, CPG
Heavy duty7 / 73 notched, thickerDense product, long spans, racking
Economy5 / 33 notchedLight product, one-way shipments
Four-stringer7 / 54 notchedPoint loads, drums, heavy machinery
Block pallet7 / 5 + perimeter9 blocksTrue four-way jack entry, export
Wing / overhang7 / 5, boards overhang3 notchedBar-lifting and clamp handling
The trailer arithmetic

98 inches is the whole story.

A standard US dry van has an interior width of about 98–100 inches. Two 48-inch dimensions side by side make 96, leaving clearance. Turn one pallet and a 40 plus a 48 makes 88, which wastes ten inches. That single geometric fact is why 48 × 40 beat every competing footprint, and why a pinwheel load pattern gets you 26 positions instead of 24.

Where it is wrong

The default is not always the answer.

Four 55-gallon drums do not sit squarely on a 48 × 40 — that wants 48 × 48. Dairy crates want 40 × 40. Beverage DSD routes want 48 × 36 for narrow aisles. Ordering GMA out of habit when your product wants something else means paying to ship air for years.

Compare footprints
Full reference

The standard, in context with everything else.

How the 48 × 40 compares against every other footprint we handle, and how its capacity changes with support condition.

Footprint specification — dimensions, construction, capacity, trailer fit
FootprintInchesMillimetresConstructionTop / btm boardsWeight lbDynamic loadRacked loadBoard feetPositions per 53′ van
48 × 40 GMA48 × 401219 × 10163-stringer, notched7 / 533–482,100–2,800 lb1,500–2,500 lb3730
48 × 40 heavy48 × 401219 × 10163-stringer, thicker7 / 746–583,000–4,000 lb2,200–3,000 lb4430
48 × 40 economy48 × 401219 × 10163-stringer5 / 328–341,200–1,800 lbNot recommended2730
48 × 4848 × 481219 × 12194-stringer or block7 / 5 + perimeter52–683,000–4,500 lb2,000–3,000 lb4626
42 × 4242 × 421067 × 10673-stringer, notched7 / 532–442,000–2,600 lb1,400–2,200 lb3430
40 × 4840 × 481016 × 12193-stringer, notched7 / 533–482,100–2,800 lb1,400–2,300 lb3730
48 × 4248 × 421219 × 10673-stringer, notched7 / 535–502,200–2,900 lb1,500–2,500 lb3930
40 × 4040 × 401016 × 10163-stringer, notched6 / 428–401,800–2,400 lb1,200–2,000 lb3130
48 × 3648 × 361219 × 9143-stringer, notched7 / 530–421,900–2,500 lb1,300–2,100 lb3334
Euro / EPAL 147.2 × 31.51200 × 8009-block11 + 3 bearers50–573,300 lb nominal2,200 lb nominal3340
Euro 2 / industrial47.2 × 39.41200 × 10009-block11 + 3 bearers60–703,300 lb nominal2,200 lb nominal4130
Euro 3 / half31.5 × 23.6800 × 600BlockVaries20–261,100 lbNot rated1780
Quarter / display23.6 × 15.7600 × 400Block or mouldedVaries9–14550 lbNot rated9160
Asia standard43.3 × 43.31100 × 11009-blockVaries48–602,200 lb nominal1,800 lb nominal3628
Australia standard45.9 × 45.91165 × 1165BlockVaries55–662,200 lb nominal1,800 lb nominal4026

Capacities are indicative ranges for recycled stock, not certifications — see load capacity for how the three ratings differ. Trailer positions assume the better of the two orientations on a 630″ × 98″ floor. Usable floor of a 53-foot dry van. Reefers and curtainsides run shorter and narrower.

Load case — how support condition changes usable capacity
Support conditionWhat governsShare of static ratingNote
Floor, full contactCrushing1.00The largest published figure and the least useful one.
Fork tines, in motionBending + dynamic shock0.35–0.45The dynamic rating. What matters for nearly every operation.
Racked across stringersStringer bending0.30–0.40Stringers span the beams. The stronger racking orientation.
Racked along stringersDeck board bending0.15–0.25Deck boards span unsupported. Frequently halves usable capacity.
Racked, sustained monthsCreep0.12–0.20Progressive, non-recovering deflection. Floor storage never reveals this.
Double stackedLower platform crushingStatic rating of lower unitDo not apply a dynamic rating to a platform carrying another platform.

Factors are indicative multipliers against the floor-supported static figure, for a standard recycled 48 × 40 GMA stringer platform. Racking orientation alone can halve the usable number.

Unit conversions

1 inch25.4 mm
1 board foot12 × 12 × 1 in = 2,360 cm³
1 ft²0.0929 m²
1 lb0.4536 kg
1 ton (US short)2,000 lb = 907 kg
1 yd³0.765 m³ = 27 ft³
48 × 40 in1219 × 1016 mm
1200 × 800 mm47.24 × 31.50 in
56 °C132.8 °F
19% MCMould threshold minus a margin
Next step

Let's get wood moving

Whether you have 40 broken pallets behind the building or need 4,000 a month, the next step is the same: tell us the footprint and the frequency.

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