Quote a custom footprint
Dimensions, load, and how many. A sketch by email beats a form every time.
Cut down, build new, or re-think the load.
In that order of preference, because the first one is cheapest, greenest and fastest.
Cut down recovered stock
A 48 × 48 trimmed to 44 × 48 costs a fraction of a new build and uses wood that already exists. We re-spec the board count because cutting changes the spans — we do not simply saw and hope.
Build new to drawing
For footprints with no recovered equivalent, or engineered load cases. Regional lumber, your cut list, runs from 25 units.
Re-think the unit load
Sometimes the honest answer is that the product should be stacked differently and a standard footprint works after all. We will say so even though it is the least profitable option on this page.
- 96-inch bearer sets for steel pipe bundles
- A 30 × 30 square base for a ceramic kiln
- Tapered bases for architectural glass crates
- Nestable skids for a returnable brewery programme
- An 84 × 42 platform for laminated roof panels
- Half-height collared bins for a seed co-op
Three questions worth answering first.
Will it come back? A custom footprint with no recovery pool is a custom footprint forever. If it is one-way, consider whether a standard size plus overhang would do.
Does your equipment fit it? Fork spread, jack width, conveyor rails and racking beam spacing all have opinions about non-standard sizes.
Who else handles it? Your customer's dock has to live with your decision too.
Compare against the standardsStart from a standard, then change what needs changing.
Most custom footprints are a standard with one dimension altered. These are the standards, and the material choices that go with them.
| Footprint | Inches | Millimetres | Construction | Top / btm boards | Weight lb | Dynamic load | Racked load | Board feet | Positions per 53′ van |
|---|---|---|---|---|---|---|---|---|---|
| 48 × 40 GMA | 48 × 40 | 1219 × 1016 | 3-stringer, notched | 7 / 5 | 33–48 | 2,100–2,800 lb | 1,500–2,500 lb | 37 | 30 |
| 48 × 40 heavy | 48 × 40 | 1219 × 1016 | 3-stringer, thicker | 7 / 7 | 46–58 | 3,000–4,000 lb | 2,200–3,000 lb | 44 | 30 |
| 48 × 40 economy | 48 × 40 | 1219 × 1016 | 3-stringer | 5 / 3 | 28–34 | 1,200–1,800 lb | Not recommended | 27 | 30 |
| 48 × 48 | 48 × 48 | 1219 × 1219 | 4-stringer or block | 7 / 5 + perimeter | 52–68 | 3,000–4,500 lb | 2,000–3,000 lb | 46 | 26 |
| 42 × 42 | 42 × 42 | 1067 × 1067 | 3-stringer, notched | 7 / 5 | 32–44 | 2,000–2,600 lb | 1,400–2,200 lb | 34 | 30 |
| 40 × 48 | 40 × 48 | 1016 × 1219 | 3-stringer, notched | 7 / 5 | 33–48 | 2,100–2,800 lb | 1,400–2,300 lb | 37 | 30 |
| 48 × 42 | 48 × 42 | 1219 × 1067 | 3-stringer, notched | 7 / 5 | 35–50 | 2,200–2,900 lb | 1,500–2,500 lb | 39 | 30 |
| 40 × 40 | 40 × 40 | 1016 × 1016 | 3-stringer, notched | 6 / 4 | 28–40 | 1,800–2,400 lb | 1,200–2,000 lb | 31 | 30 |
| 48 × 36 | 48 × 36 | 1219 × 914 | 3-stringer, notched | 7 / 5 | 30–42 | 1,900–2,500 lb | 1,300–2,100 lb | 33 | 34 |
| Euro / EPAL 1 | 47.2 × 31.5 | 1200 × 800 | 9-block | 11 + 3 bearers | 50–57 | 3,300 lb nominal | 2,200 lb nominal | 33 | 40 |
| Euro 2 / industrial | 47.2 × 39.4 | 1200 × 1000 | 9-block | 11 + 3 bearers | 60–70 | 3,300 lb nominal | 2,200 lb nominal | 41 | 30 |
| Euro 3 / half | 31.5 × 23.6 | 800 × 600 | Block | Varies | 20–26 | 1,100 lb | Not rated | 17 | 80 |
| Quarter / display | 23.6 × 15.7 | 600 × 400 | Block or moulded | Varies | 9–14 | 550 lb | Not rated | 9 | 160 |
| Asia standard | 43.3 × 43.3 | 1100 × 1100 | 9-block | Varies | 48–60 | 2,200 lb nominal | 1,800 lb nominal | 36 | 28 |
| Australia standard | 45.9 × 45.9 | 1165 × 1165 | Block | Varies | 55–66 | 2,200 lb nominal | 1,800 lb nominal | 40 | 26 |
Capacities are indicative ranges for recycled stock, not certifications — see load capacity for how the three ratings differ. Trailer positions assume the better of the two orientations on a 630″ × 98″ floor. Usable floor of a 53-foot dry van. Reefers and curtainsides run shorter and narrower.
| Species | Group | Specific gravity | Stiffness | Nail holding | Weight | Cost | Note |
|---|---|---|---|---|---|---|---|
| Southern yellow pine | Softwood | 0.51 (oven-dry sg) | Moderate | Moderate | Light | $ | Plantation-grown, abundant, dimensionally stable once dried. The default for new builds. |
| Appalachian red oak | Hardwood | 0.63 | High | Excellent | Heavy | $$$ | Stiffest common option. Best for racked spans and high-cycle closed loops. |
| Poplar / tulipwood | Hardwood | 0.42 | Moderate | Good | Light-medium | $$ | Light for a hardwood, clean-looking, favoured on the millwork bench. |
| Maple (soft) | Hardwood | 0.54 | High | Very good | Medium-heavy | $$ | Common in mixed Appalachian loads; good all-rounder. |
| Sweetgum | Hardwood | 0.52 | Moderate | Good | Medium | $ | Prone to warping if dried badly. Fine in a repaired platform, awkward in millwork. |
| Mixed Appalachian | Hardwood | 0.42–0.63 | Variable | Good–excellent | Medium-heavy | $$ | What a recycled hardwood load actually is. Strong, heavy, and genuinely inconsistent. |
A recycled load is a mix by definition, because the recovered pool is a mix. We sort to a single species group on request, which costs more and takes longer.
| Type | Withdrawal resistance | Drive speed | Typical use | Note |
|---|---|---|---|---|
| Smooth shank | Low | Fastest | One-way economy platforms | Loosens over repeated cycles. Acceptable where the platform will not return. |
| Helical / screw shank | Good | Moderate | Hardwood assembly | Twists as it drives, cutting a thread. Strong in dense species. |
| Stem threaded (annular ring) | Excellent | Moderate | All our repairs, durable builds | Rings bite against withdrawal. The industry workhorse and our default. |
| Staple | Low–moderate | Very fast | Collars, light assembly | Fine for non-structural joints. Not used on deck-to-stringer joints here. |
| Steel plate, through-nailed | Highest | Slow | Stringer break repair | Strongest repair available. Check conveyor clearance before specifying. |
One line in a specification — “stem-threaded fasteners, staggered pattern, driven flush, no protrusion” — is the difference between a platform that lasts two years and one that lasts five. The long version.